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success story

Building a Smarter Factory with SAP re-engineering and AI

Redesigning SAP processes and building a Swarm Intelligence-based job scheduling solution to optimize production planning process using AI.
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challenge
The cumbersome manual processes for planning & scheduling thousands of production jobs across multiple manufacturing plants led to inefficiency, higher production costs, sales order delays, and lower machine utilization. Our client wanted to become a “smarter” organization that adapts and responds to uncertain market demands by harnessing the power of the latest emerging technologies.
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solution
Nagarro redesigned our client's SAP business processes to improve mission-critical supply chain transactions. We identified key factors such as due date, priority, tool availability, machine capacity, setup times and built an AI-driven digital solution. It utilized Swarm Intelligence-based multi-objective models to process master and transactional data from SAP via APIs and made decisive choices between 'make' vs 'fulfill from stock'. It also offered interactive Gantt charts, analytics dashboards, and notifications for user intervention & further analysis.
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outcome
Our client accomplished their primary goal of achieving end-to-end automation of the production planning processes, increasing the transparency of operations, optimal machine utilization, and reduced setup time and cost. Powered by Nagarro’s digital solution, they now have access to deeper insights to make critical business decisions, laying the technological foundation to realize their vision of being a Smarter Factory enterprise.